Laboratories

August 24th, 2009
 Laboratories are key strategic tools for the pharma industry.  They are also high energy users and expensive to build.   It is worth noting that the build cost is only a small proportion (3.5% including 0.4% AE and CM fees) of the lifecycle cost when personnel costs (86%) are taken into account, so it pays to take a little extra time at the planning stages to understand the work flow and incorporate this into the design.   
Chart labs costs
 

Energy is a big factor.  The industry standard energy costs of a typical laboratory with 100% fresh air make up can be up to 5 times that of a normal lab with recirculated air.  Prochem have recently designed a number of new laboratories of varying types focussing on minimising energy usage to beat the above standard where possible.   This includes a recently completed (Aug 2009) 2000 m2 Research and Development Laboratory space including:

 

  • Raw Materials Lab
  • HPLC Lab
  • GC Room
  • Write up areas
  • Other laboratory support areas (Oven Room, Wash Room etc. Support office and meeting areas)
  • Gowning Area
  • Plant room area
  • The photo below illustrates some of the issues to be taken into consideration for a lab module:

    • Open – equipment sharing
    • Lighting
    • Employee workspace outside of lab
    • Services
    • Fume hoods
    • Dealing with hazardous materials and wastes 

     

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